Viscofan: Driving Energy Efficiency with FLOWBOX Data Intelligence

About Viscofan

Viscofan CZ is a major food industry company based in České Budějovice, Czech Republic, employing more than 650 people. As part of the global Viscofan Group, which operates in over 100 countries, the Czech plant is a key manufacturing and distribution hub for the entire group.

Starting Point

Viscofan has been systematically addressing energy consumption for more than 20 years. In 2003, the company was able to track and allocate only 27% of its energy consumption. By 2024, this number had grown to 85%.

This meant Viscofan was not starting from scratch. Instead, the challenge was to take the next step – to refine measurement, gain more detailed data, and turn data into actionable insights that reveal where savings can be found and how they can be managed.

Project Goals

  • Refine energy measurement and address as much consumption as possible
  • Identify and quantify the potential for energy savings
  • Increase operational and production efficiency
  • Create a reliable data foundation for ESG and carbon reporting

Implementation Approach

  • Deployment of the FLOWBOX system and Data Intelligence module
  • Breakdown of consumption into logical blocks by topology, technology, and processes
  • Automated analysis and identification of savings potential for each block
  • Simulation of impacts and ROI calculation for savings measures
  • Precise measurement covering 95% of total consumption

Key Benefits

  • 19% optimization potential identified
  • 95% of consumption under control, with a system ready for long-term monitoring and further development
  • Improved operational and production efficiency
  • Reliable data foundation for reporting and decision-making

What Viscofan Says

“We implemented the FLOWBOX system after long preparation and comparison with competing solutions. We value its adaptability and the professional, responsive approach of the FLOWBOX team. With growing experience in using the system, we are opening up new opportunities for savings and optimization.”
— Ing. Miloslav Kamiš, Managing Director, Viscofan CZ

Conclusion

The Viscofan case study demonstrates that energy efficiency projects are not only about technology – they are about partnership and people. FLOWBOX provides the tool, but the real change comes when customers use it to turn data into action.

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