Automatic Compressed Air Leak Minimization with FLOWBOX EMOS

Automated leak detection saves energy, time, and maintenance headaches.

Hidden Losses That Drive Up Compressed Air Costs
Compressed air is an expensive resource, and undetected leaks in piping or machinery significantly increase production costs. During off-hours, unnecessary consumption often goes unnoticed. Even during working hours, non-productive usage and inefficient processes lead to avoidable energy waste. Without proper monitoring and control, these hidden losses persist and remain costly.
How FLOWBOX Keeps Compressed Air Leaks Under Control
Eliminates Unnecessary Air Consumption Outside Working Hours
FLOWBOX automatically detects and prevents compressed air usage during inactive periods—such as nights, weekends, or production downtime.
Minimises Non-Productive Air Usage During Working Hours
The system continuously monitors air usage, identifies inefficiencies, and pinpoints leaks in distribution networks and machines—ensuring only necessary consumption takes place.
Monitors Process Efficiency in Air Usage
FLOWBOX delivers in-depth analysis of how compressed air is used across processes, flags deviations, and highlights areas for improvement to support smarter, more efficient air management.
Early Detection of Leaks and System Anomalies
Through continuous data collection and intelligent analytics, FLOWBOX identifies abnormal behavior that may indicate leaks or technical issues—alerting operators before major losses occur.

Outcome: Lower Air Consumption, Fewer Leaks, Greater Savings

With FLOWBOX EMOS, businesses can reduce compressed air costs by tens of percent by eliminating leaks in pipelines and equipment, cutting unnecessary off-hours consumption, and optimising air use during production. The result is a more efficient, reliable, and cost-effective compressed air system.